HexcelPack — Paper Outperforming Plastic
🎉 See us at PackExpo Chicago — October 18–21 · Booth W-46010 · Two exciting new products making their debut!

Industrial Crating Reinvented

HexcelCrate™
75% Recyclable, Custom Designed for your application

Looks are deceiving, HexcelCrates™ are designed for thousands of pounds of stacking strength.    HexcelCrate™ is a custom-sized, paper-based crate engineered for industrial and military shipping. We use a wooden base when required. All crates are stamped with Heat Treat Stamp US-20425 HT. Cad Cut Machinery for precision interior supports.

HexcelCrate honeycomb crate product

What Is HexcelCrate™?

The Smarter Alternative to Wood Crating

Traditional wood crates are heavy, expensive to ship, and end up in landfills. HexcelCrate™ replaces them with a precision-engineered paper honeycomb structure that absorbs shock better, ships lighter, and recycles completely. Every crate is custom-sized to your product — no wasted space, no wasted material.

HexcelCrate with Armor VCI HexcelWrap protecting machinery for overseas shipment

HexcelCrate provides a robotic wrapping for VCI HexcelWrap that will protect your machinery for overseas shipments, utilizing Armor VCI paper converted to HexcelWrap for both cushioning and corrosion prevention.

Key Features

Engineered for Every Shipment

Custom-Sized to Your Product

Every HexcelCrate™ is designed to your exact dimensions using our online Box Designer tool. No standard sizes — your product, your crate.

Superior Shock Absorption

The honeycomb cell structure distributes impact forces across thousands of cells, providing protection that outperforms wood and foam.

One-Third the Weight of Wood

Dramatically reduce freight costs. HexcelCrate™ weighs up to 70% less than equivalent wood crating without sacrificing structural integrity.

100% Recyclable

Made entirely from kraft paper — no plastics, no adhesives, no coatings. Recycles with standard corrugated cardboard at any facility.

No Fumigation Required

Unlike wood crating, HexcelCrate™ requires no ISPM 15 phytosanitary treatment for international shipments, saving time and cost.

Deep Cell Technology

Our next-generation Deep Cell honeycomb delivers 30% greater loft and 28% more protection than standard honeycomb for the most demanding applications.

How HexcelCrate Helps

Solve Your Biggest Crating Challenges

Reduce Freight Costs

Lighter crates mean lower dimensional weight charges. Customers report 20–40% freight savings after switching from wood to HexcelCrate™.

Fewer Damaged Shipments

The honeycomb structure absorbs and distributes shock better than rigid wood. Reduce damage claims and protect your brand reputation.

Faster Pack Times

Paper honeycomb assembles faster than wood crating. No nails, no tools, no splinters. Your team packs more in less time.

Meet Sustainability Goals

100% paper-based, 100% recyclable. Replace single-use wood and plastic crating with a material your customers and regulators will approve of.

Industries We Power

Trusted Across Demanding Sectors

Aerospace & DefensePrecision parts require custom-fit protection without ISPM 15 compliance headaches
Medical DevicesSterile, recyclable packaging that meets strict regulatory requirements
Electronics & SemiconductorsLightweight protection for high-value components with static-safe options
AutomotiveCustom crates for engine components, transmissions, and precision assemblies
Industrial EquipmentHeavy-duty protection for machinery parts and capital equipment
Fine Art & CollectiblesMuseum-quality protection without the weight or environmental impact of wood

Technical Specifications

Built to Spec

MaterialInternational or Military Grade Corrugated in specified weight for application
Size RangeVirtually unlimited
ISPM 15 RequiredAll crates are HT Stamped if used with a wooden pallet
Corrosion Resistant MaterialAvailable
CushioningAll types available
Max Load CapacityVirtually unlimited

Common Questions

HexcelCrate FAQs

Ready to Replace Your Wood Crating?

Design your custom HexcelCrate™ online in minutes. Get a 3D preview and instant pricing — no sales call required.