The First-Ever 100% Paper-Based Pallet Wrap

Pallet wrap is essential for securing items in storage and transit, but traditional plastic wraps come with environmental concerns. That’s why HexcelPack created HexcelStretch™—the first-ever 100% paper-based pallet wrap, which will be available for customer testing and review at our North Carolina plant in April.

In this article, we’ll explore:

• The drawbacks of traditional pallet wrap
• HexcelPack’s innovative paper-based alternative
• The benefits of switching to sustainable packaging and dispensing

By adopting a smarter, more sustainable pallet wrap solution, businesses can reduce waste, streamline operations, and protect valuable resources–all while making a positive impact on the planet.

The Problem with Conventional Pallet Wrap

Did you know that packaging accounts for 35% of total plastic consumption worldwide? The global stretch wrap market, which includes pallet wrap, is projected to grow to $6.71 billion by 2032.

These figures highlight the widespread need for pallet wrap across industries, including:

• Big-box retailers and e-commerce vendors
• Manufacturers
• Distributors
• Fulfillment centers
• Logistics companies
• Food and beverage
• Warehousing and storage
• Pharmaceutical
• Agriculture
• Building and construction

However, the use of plastic pallet wrap comes with significant environmental challenges. This is because most pallet wrap is made from low-density polyethylene (LDPE), a plastic that is not easily recycled in most municipal curbside systems. While LDPE itself is technically recyclable, the contaminants often found on plastic wraps can make it difficult for recycling centers to process effectively.

As packaging demand continues to rise and new regulations take effect, adopting sustainable alternatives is more important than ever. Transitioning to eco-friendly options not only helps reduce environmental impact but also ensures your products remain well-protected during transport and storage.

HexcelPack’s Innovative Pallet Wrap Solution

Introducing a new pallet wrap solution from HexcelPack…

HexcelStretch is a 100% paper-based pallet wrap that’s completely plastic-free and recyclable, providing a sustainable alternative to traditional plastic wraps.

So, what makes HexcelStretch so effective?

It uses PowerStretch™ technology, which delivers superior protection for heavy loads. Other key benefits include:

• 30% better stability than plastic, securely stabilizing palletized products weighing up to 5,400 pounds.
• Utilizes a custom-designed pallet wrapper that comes in three sizes based on your automation requirements.
• Made from FSC- or PEFC-certified Canadian Virgin Kraft paper, sourced from responsibly managed forests, making it a truly sustainable choice.
• Fully recyclable through curbside programs, and if baled, it can be sold to offset plastic removal costs.

This breakthrough technology creates a pallet wrap that’s not only strong and stretchable, but also transforms how your business manages pallets.

Benefits of Using Sustainable Packaging

Businesses today understand that sustainable packaging is beneficial for the planet. It helps keep plastics and other unwanted materials out of landfills and waterways, uses fewer resources, and leaves a minimal carbon footprint.

But sustainable packaging doesn’t just benefit the environment—it can also improve your bottom line. Here are five ways it can help your business:

1. Automate Your Packaging Process

As mentioned above, HexcelStretch utilizes a custom-designed pallet wrapper that comes in three sizes based on your automation requirements. This results in a specific "recipe" with optimal wrapping parameters to ensure maximum stability while minimizing material use. Capable of wrapping 30-90 pallets per hour, it enhances efficiency and streamlines your packing operations.

2. Use Less Product

HexcelStretch offers superior protection, allowing you to use less material while still achieving the same level of cushioning as traditional options. Less wrap means less weight, which directly lowers your shipping expenses.

In addition to pallet wrap, HexcelPack also offers product wrap, void fill, and mailers that provide the same protection without the bulk. This allows you to use smaller boxes and envelopes for your shipments, resulting in significant savings over time.

3. Reduce Waste

Traditional plastic and foam pallet wraps are often not recyclable or require special facilities, which aren’t always available. HexcelStretch is fully recyclable and can be baled and sold, offering a cost-effective solution. Not only does this save money on disposal, but it also reduces the labor involved in handling waste.

4. Get Incentives

Many states offer incentives to businesses, nonprofits, and institutions that adopt sustainable practices. It’s worth checking with your state or local municipality to see if there are rebates or grants available to support your sustainability efforts.

5. Appeal to Eco-Conscious Customers

Studies show that consumers are willing to switch their loyalty to companies that embrace sustainability, including those that use paper-based packaging. In fact, many are even willing to pay a premium for it.

In a recent survey, 61% of customers said using recycled content or packaging made from recycled materials was the most important environmental practice a retailer or brand should adopt. Additionally, 47% said they would avoid shopping with a retailer that isn’t actively working to reduce its use of non-recyclable packaging.

This trend highlights consistent consumer behavior toward sustainability, particularly among younger generations like Generation Z and Millennials.

Make the Switch to Sustainable Packaging with HexcelPack

At HexcelPack, we offer a range of sustainable packaging products and dispensing solutions tailored for businesses of all sizes—from start-ups to enterprises. Whether you’re looking to reduce your environmental impact or enhance your packaging efficiency, our eco-friendly options are designed to meet your needs.

Before you make the switch, we want to give you the opportunity to experience the benefits of our products firsthand. Simply send us your product, and we’ll wrap, pack, and ship it back to you using our sustainable materials.

If you're satisfied with the results, our team will guide you through the transition to sustainable packaging. We'll work with you to develop a customized plan that fits your business, helping you reduce your environmental footprint while maintaining the quality and efficiency you expect from your packaging solutions.

Switching to sustainable packaging is a big decision, and we’re here to support you every step of the way. Try HexcelPack today and discover how small changes can make a big impact.